Tyre Shredder Machine

Application Materials

The Tyre Shredder Machine is designed for efficient processing of waste tyres and rubber materials from various sources. It can handle passenger car tyres, truck and bus tyres, as well as OTR and agricultural tyres with ease.

Superior Features

    The Genius Tyre Shredder Machine is built for high efficiency, stable output, and cost-effective tyre recycling. Whether for medium-sized recycling facilities or large-scale processing lines, it ensures consistent performance and reduced operational costs.

  • Cost-Effective Precision

    Fitted with an STM high-precision gearbox from Italy, delivering high torque density and precise shaft movement for reduced energy consumption and maintenance costs.

  • High Radial Loads with High Efficiency and Great Stability

    Reinforced shafts and wear-resistant alloy steel blades maintain cutting efficiency and consistent output even during long-term heavy-duty operation.

  • Easy Maintenance

    Modular blade design with quick-change capability minimizes downtime.

  • Intelligent Control System

    The program monitors the shredding status in real time and automatically controls forward and reverse shaft rotation. This ensures stable operation, prevents material clogging, and maintains optimal throughput for the best production efficiency.


  • Optional Equipment:

    • Steel Wire Separator

      – Efficiently removes steel wires from shredded rubber material, ensuring higher purity for subsequent processing.
    • Magnetic Separator

      – Provides additional metal removal for improved end-product quality.
    • Rubber Granulator

      – Further processes shredded tyre chips into fine rubber granules for various industrial uses.
    • Conveyor Belt System

      – Automates material transfer and enables seamless integration into a complete recycling line.
    • Screening System (Optional)

      – While the standard double-shaft design operates without a screen for maximum throughput, an optional screening unit can be added to produce consistent chip sizes for specific downstream applications.


    Application Materials

    The Tyre Shredder Machine is designed for efficient processing of waste tyres and rubber materials from various sources. It can handle passenger car tyres, truck and bus tyres, as well as OTR and agricultural tyres with ease.

    Built with a standard double-shaft shredding system, it delivers high throughput without a built-in screen — reducing clogging risks and improving efficiency when processing bulky or mixed-material tyres. For applications requiring consistent chip size, an optional screening system is available.

    • Passenger Car Tyres

      Equipped with wear-resistant blades and strong cutting force, it quickly shreds passenger car tyres—made from durable rubber material with embedded steel wires—into uniform chips for further recycling.

      Passenger Car Tyres

    • Truck & Bus Tyres

      Its high-torque, low-speed design ensures smooth cutting through thick rubber sidewalls and multi-layer steel-belted structures, producing consistent output size.

      Truck & Bus Tyres

    • OTR & Agricultural Tyres

      With a specially designed feed opening and reinforced shaft, it handles oversized rubber tyres with diameters exceeding 1.5 meters, making it ideal for off-the-road and heavy-duty applications.

      OTR & Agricultural Tyres


    Tyre Shredder Machine Output & Applications

    After processing by the Genius Tyre Shredder Machine, waste tyres are reduced to 50–150 mm rubber chips (adjustable by changing blade configuration).

    • Without Screen (Standard)

      → Varied chip sizes depending on tyre type and blade configuration.
    • With Screen (Optional)

      → Uniform chip size (e.g., 50–80 mm) suitable for precise downstream processing.

    Applications of Shredded Tyres:

    • Pre-treatment for rubber granules or powder production
    • Pyrolysis for fuel oil and carbon black recovery
    • Road construction or industrial cushioning material


    FAQ

    Q1: What is the processing capacity of the Genius Tyre Shredder Machine?

    A: Depending on the model, it can process 1–10 tons of tyres per hour.


    Q2: Can the shredded size be adjusted?

    A: Yes, by changing or adjusting the blade configuration, different output sizes can be achieved.


    Q3: Can it handle tyres with steel wires?

    A: Yes, and it can be paired with a magnetic separator to automatically remove the wires.


    Q4: Does it require a special foundation for installation?

    A: Standard concrete flooring is sufficient, though for larger models, reinforced anchoring is recommended.


    Q5: What is the lifespan and maintenance schedule?

    A: Blades are hardened for long service life, and under normal use, inspection every six months is recommended.


    Q6: Is the Genius Tyre Shredder a single-shaft or double-shaft machine?

    A: It is a double-shaft shredder by standard, which offers high throughput and can handle bulky or steel-reinforced tyres without pre-cutting. The standard setup operates without a screen, so output sizes may vary; for consistent particle size, a screening system can be added.

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