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Conventional shredder–extruder lines
struggle with washed film scrap containing 50% moisture—causing steam spikes,
wasted energy, and brittle pellets.
Genius Machinery’s patented Squeeze-Dry Pelletizing Line turns that
problem into a single-step, compact, and energy-saving solution:
Why Moisture Is the Hidden Cost Driver
Squeeze-Dry → Extrude → Pelletize Architecture
Dual Function Within One Screw, Powered By Single Motor. Significant Energy Savings
Core Module |
What It Does |
Benefit to You |
Mechanical Squeeze Dryer |
Compresses wet flakes & film, forcing out free water to < 3 % before melting. |
≈ 30 % energy savings |
Inline Pelletizer & Centrifugal Dryer |
Cuts and surface-dries pellets without extra conveyors. |
Ultra-compact footprint |
Smart PLC & Cloud Dashboard |
Tracks
OEE and energy consumption (kWh/kg); predictive alarms flag drift.
CO₂e tracking and ESG reporting available as an optional upgrade.
|
Data-driven maintenance & ESG reporting |
Operating Video: DWX Series Squeezing Dryer Integrated Recycling Machine
For more details on the new line: Squeeze Dryer Integrated Recycling Machine
How Genius Stacks Up. Five Reasons Engineers Choose Genius
Typical Payback Example
Variable |
Example Value |
Line throughput |
600 kg/h |
Operating shifts |
2 × 8 h, 300 days/year |
Energy cost |
US$ 0.15/kWh |
Energy saved vs. compactor line |
0.08 kWh/kg |
Annual energy savings |
US$ 34,560 |
Estimated CAPEX |
US$ 900,000 |
Payback period |
< 18 months |
CLICK to our website for the full article: Squeeze-Dryer Pelletizing Line: Genius Machinery’s Breakthrough for Film Recycling
Take Action Now
Turn wet film into dry profit — contact our experts for a tailored layout and
ROI plan.
Smart Recycling,the GENIUS Way