The belt conveyor allows you to install a metal detector on it. With the metal detector, it prevents any metal being fed into the pelletizing system. Protecting the next system from damage that is caused by metal.
Detects magnetic and non-magnetic metal contamination, even when enclosed in the product. Reduces expensive machinery failure and minimizes production downtime.
The cutter compactor is specially designed to process with plastic films, which produce frictional heat during the process, it helps to compact the films and increase the density while removing the moisture from the waste films or flakes at the same time. It is also equipped with an overheated water cooling system to cool down when needed.
The main extruder is used for melting a plastic polymer into molten form, degassing, ventilation, melting with minimum shearing impact, enhanced filter performance, greater homogenization efficiency.
The automatic pressure monitor system is capable of non-stop operation with the pressure sensor from “GEFRAN Italy”. The main purpose of the pressure sensor is to send data to the indicator. The pressure is crucial for providing a consistently uniform flow through the die, and automatically warns the operator of the need to change the screens with a warning light and buzzing sound.
Sub extruder is the second stage used for degassing, ventilation, melting with minimum shearing impact, enhanced filter performance, and greater homogenization efficiency.
The automatic pressure monitor system is capable of non-stop operation with the pressure sensor from “GEFRAN Italy”. The main purpose of the pressure sensor is to send data to the indicator. The pressure is crucial for providing a consistently uniform flow through the die, and automatically warns the operator of the need to change the screens with a warning light and buzzing sound.
The molten polymer from the extruder is passed to the die head. A rotating blade cuts the hot material as it exits the die hole and falls into a water ring for cooling.
The pelletizing cutter is a universal joint design. The cutter adjusts the blade automatically during operation. Final plastic pellets are in uniform size in order to be sold at a higher price and bring you more profit.
The pellets emerging from the pelletizer cutter are carried by the process water through piping to the inlet of the centrifugal dryer. The water is separated through the screens and the pellets are continuously conveyed into the upper section of the dryer where they are discharged from the resin outlet.
PET, PP, OPP, BOPP, HDPE, LDPE, LLDPE, ABS, HIPS, etc. Especially for plastic films, foam, woven, raffia, wash & squeezed films, flakes, materials with water content, and post-consumer waste materials
The high-speed compactor creates superior efficiency friction heat to compact the fluffy materials. Removed moisture during processing. Increase the highest throughputs for more productivity.
Triple cooling sections – air cooling system, compactor body water cooling system, and water spraying system. The operator can set the temperature of each to stably control the compactor’s temperature.
Up to triple optional degassing zones equipped with vacuum pumps. Maximize the degassing efficiency.
The unique development of a two-stage extruder. A completely enclosed flow design, which prevents the molten polymer from releasing smoke.
Genius recycling specialist team provides customized recycling systems, flexible options from sorting, feeding, degassing, filtration, to storage and packing systems. According to the clients’ needs, presenting a smart and reliable plant.
Energy cost saves up to 20%
Labor cost is reduces as only 1~2 operators are needed to operate the whole plant.
Nip roller feeding
Belt conveyor feeding
Compactor
Extrusion
Degassing
Pelletizing
Cooling
Dryer
Vibrating screener
Blower