The belt conveyor allows you to install a metal detector on it. With the metal detector, it prevents any metal being fed into the pelletizing system. Protecting the next system from damage that is caused by metal.
Detects magnetic and non-magnetic metal contamination, even when enclosed in the product. Reduces expensive machinery failure and minimizes production downtime.
The cutter compactor is specially designed to process with plastic films, which produce frictional heat during the process, it helps to compact the films and increase the density while removing the moisture from the waste films or flakes at the same time. It is also equipped with an overheated water cooling system to cool down when needed.
The main extruder is used for melting a plastic polymer into molten form, degassing, ventilation, melting with minimum shearing impact, enhanced filter performance, greater homogenization efficiency.
The waste gas and moisture are released from the vent, it helps the main extruder to produce better homogenized polymer. An optional vacuum system is available.
The dual-piston filter is made in a continuous style with two filter flows. There is at least one filter working when the screen is changing. The piston moves slowly when the mesh is changed. This allows the melted polymer to be filled in the filter area gradually to ensure low fluctuation of the extrusion pressure.
The molten polymer from the extruder is passed to the die head. A rotating blade cuts the hot material as it exits the die hole and falls into a water ring for cooling.
The pelletizing cutter is a universal joint design. The cutter adjusts the blade automatically during operation. Final plastic pellets are in uniform size in order to be sold at a higher price and bring you more profit.
The pellets emerging from the pelletizer cutter are carried by the process water through piping to the inlet of the centrifugal dryer. The water is separated through the screens and the pellets are continuously conveyed into the upper section of the dryer where they are discharged from the resin outlet.
The vibrating screener is enabled to select qualified size pellets and extrude out oversized, undersized pellets and dust.
The high-speed compactor creates superior efficiency friction heat to compact the fluffy materials. Removed moisture during processing. Increase the highest throughputs for more productivity.
Triple cooling sections – air cooling system, compactor body water cooling system, and water spraying system. The operator can set the temperature of each to stably control the compactor’s temperature.
Genius recycling specialist team provides customized plastic recycling pelletizing systems, flexible options from sorting, feeding, degassing, filtration, to storage and packing systems. According to the clients’ needs, presenting a smart and reliable plant.
Energy cost saves up to 20%
Labor cost is reduced as only 1~2 operators are needed to operate the whole plant.
Nip roller feeding
Belt conveyor feeding