EPE / EPS Foam Recycling Machine

EPE (Expanded Polyethylene) and EPS(Expended Polyethylene) foam, commonly used in packaging and food containers, present significant recycling challenges due to their lightweight and and air-filled structure. Genius offers specialized EPE/EPS Foam Recyching Machine,including the Cutter Compactor Plastic Rocycing Mashine, Plastic Squeeze Dryer Two-Stage Cutter Compactor Plastic Recycling Machine, designed to efficiently process and recycle EPE and EPS foam. Equipped with a cutter compactor, our machine breaks and heats the foam before extruding it, effectively removing air and increasing productivity.


What is an EPS Foam Recycling Machine?

An EPS foam recycling machine is a specialized piece of equipment designed to process and recover expanded polystyrene (EPS) foam waste. These machines reduce foam volume and convert waste into reusable material, such as compacted blocks or recycled pellets. EPS foam, commonly used in packaging and insulation, is lightweight yet bulky, making recycling equipment essential for efficient handling.


What Problems Does the EPS Foam Recycling Machine Solve?

  • Minimizes landfill waste from bulky EPS materials
  • Reduces transportation and storage costs through foam volume reduction
  • Enables reuse of EPS in new plastic products
  • Helps industries meet environmental and sustainability goals


Choose Material

Key Benefits of Using an EPS Foam Recycling Machine

  • Efficient Volume Reduction

    The machine compresses EPS foam by up to 95%, significantly lowering transportation and storage expenses.
  • Converts EPS Waste into Recyclable Blocks or Pellets

    Reprocessed EPS can be reused in making insulation, picture frames, and other plastic products.
  • Environmental and Economic Value

    Reduces environmental impact while turning waste into valuable material for resale or internal use.


EPS Foam Recycling Machine Components

  • Plastic Crusher – Breaks down large EPS pieces for easier processing
  • Film Washing Line – Removes surface dirt, adhesives, and contaminants from foam fragments
  • Cold Compactor / Hot Melting Machine – Reduces foam volume and forms compact blocks or melts for pelletizing
  • Plastic Squeeze Dryer – efficiently dries washed film flakes, achieving real volume reduction and boosting pelletizing capacity
  • Plate Filter – Removes impurities with precision filtering and automatic pressure adjustment for cleaner recycled pellets
  • Pelletizing Unit – Converts filtered EPS melts into uniform plastic pellets for reuse


End-Use Markets & Applications for EPS Recycling

  • Packaging Industry

    Examples: Protective EPS packaging, appliance cushions
    EPS foam recycling machines help packaging manufacturers reuse clean EPS waste from production or post-consumer sources, lowering raw material costs and reducing environmental impact.

  • Construction Sector

    Examples: Insulation boards, wall panels
    Recycled EPS foam is widely used in construction materials. These machines efficiently process job site waste, supporting green building practices and waste reduction.

  • Distribution and Warehousing

    Examples: Bulk foam packaging, shipping buffers
    Warehouses generate large volumes of EPS waste from incoming goods. Recycling machines compress and process foam for reuse, optimizing space and reducing disposal costs.

  • Foam Product Manufacturers

    Examples: Picture frames, decorative moldings
    EPS recyclers provide processed material for molding applications. Recycling machines turn waste into consistent feedstock, making them ideal for secondary manufacturing.

  • Waste Management and Recycling Facilities

    Examples: Municipal foam waste, industrial EPS collection
    EPS foam recycling machines are essential for recyclers handling lightweight, bulky materials. They densify and convert EPS into transportable, high-value blocks for reuse or resale.