The force side feeding device creates a very stable feeding flow. With stable feeding, the main screw is always fully loaded with materials, which ensure the highest output performance.
The main extruder is used for melting a plastic polymer into molten form, degassing, ventilation, melting with minimum shearing impact, enhanced filter performance, greater homogenization efficiency.
The two scrapers in the filter remove the residues filtered from the surface of the special precision processed screen. Then, they are emitted from the bottom screw. With the pressure sensor and inverter, this filter can control the scraping speed as well as stabilize and maintain the pressure inside the flow automatically. This filtration process can reduce residues by over 80% of the melted polymer.
Sub extruder is the second stage used for degassing, ventilation, melting with minimum shearing impact, enhanced filter performance, and greater homogenization efficiency.
The dual-piston filter is made in a continuous style with two filter flows. There is at least one filter working when the screen is changing. The piston moves slowly when the mesh is changed. This allows the melted polymer to be filled in the filter area gradually to ensure low fluctuation of the extrusion pressure.
The molten polymer from the extruder is passed to the die head. A rotating blade cuts the hot material as it exits the die hole and falls into a water ring for cooling.
The pelletizing cutter is a universal joint design. The cutter adjusts the blade automatically during operation. Final plastic pellets are in uniform size in order to be sold at a higher price and bring you more profit.
The pellets emerging from the pelletizer cutter are carried by the process water through piping to the inlet of the centrifugal dryer. The water is separated through the screens and the pellets are continuously conveyed into the upper section of the dryer where they are discharged from the resin outlet.
The vibrating screener is enabled to select qualified size pellets and extrude out oversized, undersized pellets and dust.
The force side feeding device creates a very stable feeding flow. With stable feeding, the main screw is always fully loaded with materials, which ensures the highest output performance. Increase the output capacity by up to 50%.
Up to triple optional degassing zones equipped with vacuum pumps. Maximize the degassing efficiency.
The unique development of a two-stage extruder. A completely enclosed flow design, which prevents the molten polymer from releasing smoke.
Genius recycling specialist team provides customized recycling systems, flexible options from sorting, feeding, degassing, filtration, to storage and packing systems. According to the clients’ needs, presenting a smart and reliable plant.
Increase the output capacity up to 50%
Labor cost is reduced as only 1~2 operators are needed to operate the whole plant.